Aluminum Decking Boards

Aluminum decking boards slot together to form a solid, watertight surface. No extra waterproofing required. Installation is easier and maintenance is less.

Hugh Aluminum produces high quality aluminum extrusion products. Our decking creates outdoor spaces that look good and last. Perfect for people who want a deck that’s reliable and attractive with minimal upkeep.

Choose Hugh Aluminum decking for a smart investment in your outdoor living space. It’s the practical choice that doesn’t sacrifice style.

Showing all 3 results

  • aluminum plastic composite decking

    Aluminum Plastic Composite Deck

    Product Aluminum plastic composite deck
    Material Aluminum alloy 6063-T5
    Size 145mm x 26mm
    Color and Finish Common colors: gray and wood grain
    Customized color: we have hundreds option of colors to offer to the customers
    Fabrication We offer Decking design, Aluminum Extruding, Cutting, Drilling, Welding, CNC machining, Punching, Bending
    Aluminum Finishing Anodizing, Mill finish, Electroplating, Polishing, Powder coating, wood grain, blasting, hard coating, PVDF
    OEM&ODM Available
    Quality Control ISO 9001 certification
    Mini Order Quantities at least 400 Sq-Ft, Payment methods can be discussed with our sales staff by e-mail.

    Download the architectural drawing & installation guide for our Aluminum Decks.

  • waterproof aluminum decking

    Waterproof Aluminum Decking

    Product Aluminum waterproof deck
    Material aluminum alloy 6063 or 6061
    Size 185mm x20mm & 120mm x20mm
    Color and Finish Common colors: matt black and gray, brown and white
    Customized color: we have hundreds option of colors to offer to the customers
    Fabrication We offer Decking design, Aluminum Extruding, Cutting, Drilling, Welding, CNC machining, Punching, Bending
    Aluminum Finishing Anodizing, Mill finish, Electroplating, Polishing, Powder coating, wood grain, blasting, hard coating, PVDF
    OEM&ODM Available
    Quality Control ISO 9001 certification
    Mini Order Quantities at least 400 Sq-Ft, Payment methods can be discussed with our sales staff by e-mail.

    Download the architectural drawing & installation guide for our Aluminum Decks

  • extruded aluminum decking

    Extruded Aluminum Decking Planks

    Product Extruded Aluminum decking
    Material 6xxxseries (common aluminum alloy 6063)
    Size please see the drawing below.
    Color and Finish Common colors: White and gray, white wooden and copper
    Customized color: we have hundreds option of colors to offer to the customers
    Fabrication We offer Deck design, Aluminum Extruding, Cutting, Drilling, Welding, CNC machining, Punching, polishing
    Aluminum Finishing Anodizing, Mill finish, Electroplating, Polishing, Powder coating, wood grain, blasting, hard coating, PVDF
    OEM&ODM Available
    Quality Control ISO 9001 certification
    Mini Order Quantities At least 300 kg. Payment methods can be discussed with our sales staff by e-mail.

    Download the architectural drawing & installation guide for our Aluminum Decks

Types of Aluminum Decking

Waterproof Aluminum Decking Systems

Waterproof aluminum systems are new, interlocking designs that create dry space under the deck. They have channels to direct water away from the deck structure and add usable space underneath.

Hugh’s deck is a great example, an integrated water management system that turns the space under the deck into storage or additional seating areas. This is perfect for multi-level decks or where space is at a premium.

Standard Aluminum Decking Boards

Standard aluminum decking boards look like traditional wood decking but without the maintenance. They have small gaps between them so you have design flexibility, but with aluminum’s durability.

Many systems have hidden fasteners so the surface is smooth and clean with no visible screws or nails. These options give you design choices while keeping the benefits of aluminum.

Finish Options and Aesthetic Choices

Modern aluminum decking has many finish options. Powder coating is the most common, it’s durable and has almost unlimited color options. These finishes are designed for outdoor use so color will not fade.

Aluminum decking can also have wood grain finishes, looks like wood without the maintenance. These finishes help aluminum decking fit any architectural style so it’s suitable for any design while keeping the practical benefits.

Aluminum Decking Benefits

Durability

Aluminum decking lasts longer than wood decks. It doesn’t warp, crack or rot. High grade aluminum alloys like 6005-T5 and T6 6063 are super strong and stable. Aluminum decking holds up in high traffic areas and extreme weather conditions.

Aluminum doesn’t shrink or expand with moisture like wood does. Powder coated finishes last for decades.

Low Maintenance

Aluminum decking is low maintenance compared to wood decking. Just wipe down with mild soap and water and you’re done. No annual re-finishing, no insect treatments, no mold prevention. Perfect for commercial spaces and vacation homes.

Weather Resistance

Aluminum decking withstands the elements better than traditional materials. Powder coated finishes protect from UV and color fade. Aluminum won’t rot or weaken when wet. Some systems have water diverting channels for dry spaces under elevated decks. Aluminum decking also resists salt spray, making it perfect for coastal areas.

Fire Safety

Aluminum decking is non-combustible and stops fire from spreading. It has a Class A fire rating with a flame spread of 0. Composite materials can’t compete with that. Many aluminum decking products meet strict fire safety codes for balconies and elevated structures. That can save you money on insurance in high-risk areas.

Sustainability

Aluminum decking is green. It lasts longer than wood so you won’t need to replace it as often. Aluminum is 100% recyclable with no loss of quality. It eliminates the need for chemical preservatives on wood decks. Choosing aluminum decking reduces long-term resource consumption.

Aluminum Decking Applications

Residential: Outdoor Spaces

Aluminum decking’s versatile looks suit many architectural styles. It can match existing or be a statement feature. For elevated decks, waterproof aluminum systems create usable space underneath, effectively doubling your outdoor areas.

This extra protected space can be storage, outdoor living rooms, or shelter for spas and kitchens, getting the most out of limited residential spaces.

Commercial and Public Spaces

In commercial areas, aluminum decking is durable, fire resistant, and low maintenance. Perfect for high traffic areas like restaurant patios, hotel amenities and public spaces.

For public spaces, aluminum decking is slip-resistant, splinter-free boards, and secure fastening systems. More safety and less liability. Fire resistance is critical in commercial areas where fire code compliance is strict.

Multi-Family and Balcony Applications

Aluminum decking shines in multi-family applications, especially for balconies, terraces and elevated walkways. Its fire resistance addresses the big safety concerns, many products have A2-s1, d0 and A2fl-s1 fire ratings that meet building regulations for multi-story buildings. No need for additional protective measures like with combustible materials.

Waterfront and Marine Environments

Aluminum decking excels in demanding waterfront environments where moisture, salt spray and extreme weather quickly ruin other materials. For docks, marinas and waterfront decks, aluminum’s corrosion resistance and structural integrity gives you safety and longevity. Many aluminum decking products pass 1000 hour salt fog tests with no damage.

Climate-Specific Applications

Aluminum decking performs well across all climate zones. In hot, sunny climates, it resists UV degradation so it won’t fade or deteriorate like other materials. With proper color selection and installation design, modern aluminum decking systems are comfortable even in high temperature environments.

In cold regions with freeze-thaw cycles, aluminum’s dimensional stability prevents cracking and structural damage like wood and composites. It’s impermeable so it won’t absorb moisture that causes frost damage, and its strength resists snow loads without deterioration.

Professional Installation Guidelines

Substructure Requirements

  • Aluminum decking systems can be installed on standard joist framing
  • Joist spacing: 12 to 24 inches on center
  • Some high-performance products allow wider spans
  • For concrete installations, use adjustable pedestal systems for slope and support

Fastening Systems

  • Specialized fastening methods ensure good looks and performance
  • Many systems use hidden fasteners for a clean appearance
  • Starter clips attach to the supporting structure
  • Subsequent boards connect through integrated channels

Installation Process

  1. Attach starter clips around the perimeter
  2. Install the first board
  3. Add additional clips as per manufacturer instructions
  4. Maintain proper spacing between boards using manufacturer-provided gap dimensions
  5. Use spacing tools for accuracy
  6. For waterproof systems, install water management components correctly

Note: Most aluminum decking systems are designed for easy installation by experienced contractors.

Special Conditions and Transitions

  • Edge treatments use special trim components to conceal cut edges and expansion gaps
  • Stairs may require specific nosing components for safe transitions
  • When joining different materials, use manufacturer-provided transition components
  • Allow for expansion and maintain structural integrity

Maintenance and Cleaning

  • Aluminum decking requires low maintenance compared to traditional materials
  • Clean regularly with warm water and mild, non-abrasive, pH-neutral detergent
  • Cleaning frequency depends on environment and usage:
    • Residential areas: Once or twice a year
    • Coastal or high-pollution areas: More frequent cleaning required
  • Some manufacturers offer specific cleaning products for their finishes
  • Standard household detergent is generally acceptable when used as directed

By following these guidelines, installers can ensure a high-quality aluminum decking installation that looks great and performs well for years.

Decking Materials Comparison

Aluminum vs. Wood

Aluminum decking outperforms wood in several key areas:

  • Lifespan: Aluminum lasts 40-60 years, wood typically 15-20 years.
  • Maintenance: Aluminum needs only occasional cleaning, wood requires annual staining and sealing.
  • Durability: Aluminum resists warping, cracking, and pests; wood is susceptible to these issues.
  • Cost-effectiveness: Aluminum’s higher upfront cost is offset by lower long-term maintenance.

Aluminum vs. Composite

While both are low-maintenance, aluminum offers distinct advantages:

  • Longevity: Aluminum decking can last over 50 years, composite typically 25-30 years.
  • Heat resistance: Aluminum dissipates heat better, staying cooler in sunlight.
  • Fire safety: Aluminum is non-combustible, composite contains flammable materials.
  • Durability: Aluminum resists fading, staining, and mold growth better than composite.

Aluminum vs. PVC/Vinyl

Aluminum decking surpasses PVC in several aspects:

  • Strength: Aluminum is more rigid and supports heavier loads.
  • Temperature stability: Aluminum maintains its shape across a wider temperature range.
  • Recyclability: Aluminum is fully recyclable, PVC has limited recycling potential.
  • Fire resistance: Aluminum is non-combustible, PVC can melt or burn.

Aluminum decking provides a long-lasting, low-maintenance solution for outdoor spaces. Its superior durability, fire resistance, and eco-friendly properties make it an excellent choice for both residential and commercial applications.

FAQ

Is aluminum decking worth the extra cost?

Yes, aluminum decking is worth the investment due to its long-term benefits. Although the initial cost is higher, it requires no maintenance, eliminates the need for replacement, and is highly durable. It’s a cost-effective option over time, especially for those looking for low-maintenance, reliable decking.

How does aluminum decking perform in extreme heat?

Aluminum decking is designed to perform well in hot climates. It features ribbed or textured surfaces that reduce heat buildup, light colors to reflect sunlight, and specialized finishes for better heat management. When shaded, it cools quickly, making it comfortable even in extreme heat.

What color and finish options are available?

Aluminum decking offers a wide range of colors and finishes, including powder coating for solid or wood grain effects. It also features finishes that retain color over time, matching modern architectural styles while ensuring durability and visual appeal.

How do you install aluminum decking over existing structures?

Installation methods vary based on the structure. For existing decking, old surfaces are removed, and the structural framing is inspected. On concrete, pedestal systems can create a level, draining surface. Retrofits require checking the existing structure’s condition and load-bearing capacity.

How do you maintain aluminum decking?

Aluminum decking is virtually maintenance-free. Cleaning with mild soap and water twice a year is recommended. There is no need for staining, sealing, or painting. Following manufacturer guidelines for specific issues ensures long-lasting performance and appearance.