Extruded Aluminum Profile Die loss rate of high reasons and solutions

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There are various reasons for the high loss rate of extrusion aluminum profile die, including die material, design, processing and other factors. Reduce the loss rate of methods include improving the mold structure, improve the mold material and manufacturing process.

This video shows what is aluminum extrusion，From Hugh Aluminum

First, extrusion aluminum mold loss rate

Extruded aluminum extrusion die loss rate is one of the more important indicators of mold manufacturing. Generally speaking, the lower the mold loss rate, the lower the corresponding production costs, the better the economic benefits. Extruded aluminum extrusion die loss rate may be high due to the following influencing factors.

1. Mold material

Mold material on the mold life and wear rate of the impact is very significant. Generally speaking, the harder and more wear-resistant the mold material is, the longer the life of the mold will be, and the lower the loss rate will be. Therefore, in the selection of mold material, we should consider the processing technology, processing difficulty, processing precision and other factors to choose the right material to ensure the quality and life of the mold.

2. Mold structure

The structure of the mold is also directly related to the life and loss rate of the mold. Reasonable design, tight structure, high strength mold, can reduce the loss caused by improper use, fatigue and other reasons. Therefore, in the process of mold design, combined with specific production requirements and process requirements, reasonable design of the mold structure, in order to improve the life of the mold and the use of efficiency.

3.Manufacturing process

Manufacturing process is one of the important factors affecting the mold loss rate. In the mold manufacturing process, the rationality and precision of the processing technology will directly affect the quality and service life of the mold. Therefore, in the manufacturing process of the mold, we should strictly control the processing technology to ensure the precision and quality of the mold.

Reduce the loss rate of extrusion aluminum profile die

In reducing the mold loss rate, there are several feasible options.

1. Improve the mold structure

For the mold that has been used, you can improve the mold structure to reduce the loss rate. For example, the use of replaceable die structure reduces the time and cost of die replacement for different aluminum extrusion.

2.Improvement of mold material

Improving the die material is also very effective in reducing the loss rate. The service life of the die can be improved and the wear rate can be reduced by replacing the die material with harder and more wear-resistant one.

3.Manufacturing process

In the manufacturing process, it is necessary to strengthen the control of processing quality and precision. For the processing of difficult molds, you can use CNC machine tools and other advanced equipment to process to ensure that the mold quality and precision.

Conclusion

Extruded aluminum extrusion mold loss rate is a relatively troubled manufacturers of the problem, but we can choose the right mold materials and strengthen the manufacturing process to reduce the loss rate, improve economic efficiency!

Hugh Aluminum is an aluminum extrusion plant based in China. We manufacture extruded aluminum profile products including aluminum roofings，aluminum heat sink aluminum T-slot profile, aluminum deck, aluminum fence, aluminum doors and windows, solar aluminum frame. We offer large quantity of aluminum building materials and factory price.