How to Manufacture Aluminum Glass Railings?
How do you manufacture an excellent and durable glass aluminum railing? What kind of fabrication and design does it require to complete?
Let Hugh Aluminum take you on a search for answers today!
The manufacturing process for aluminum glass railings usually involves the following major steps:
Pre-Preparation:
1. Design Program:
Determine specific parameters such as installation location, height, and length of the aluminum glass railing.
Draw detailed construction drawings to ensure the accuracy of the subsequent production.
2. material preparation:
- Select aluminum profiles with excellent quality and suitable specifications.
- Select different models and thicknesses of aluminum according to actual needs.
- Select glass that meets the design requirements, generally choose laminated glass or tempered glass, the thickness is usually 8-12 mm.
- Prepare other necessary installation materials and tools.
Processing and manufacturing aluminum railing materials and glass:
1. Aluminum extrusion:
Develop aluminum extrusion dies according to design drawings. The aluminum extrusion process begins after the dies are manufactured. This process involves extruding aluminum rods into the desired shape inside the die by applying pressure. It is like squeezing toothpaste.
The shape and size of the extrusion will be designed according to the project to be able to meet the installation requirements of the aluminum railing.
2. Glass Fabrication of the aluminum railing:
According to the design requirements, the glass will be cut, perforated, ground and other processes to make it meet the size and specifications.
Use professional tools and equipment for glass processing to ensure processing quality and efficiency.
Assembly:
1. Aluminum profile splicing:
Splicing the extruded aluminum profiles according to the design drawings to form the basic frame of the railing.
Use special clamps and bolts to fix the aluminum profiles firmly to ensure the stability and safety of the balustrade.
If installed in high-rise buildings will generally choose the welding process, so that the aluminum railing frame welded into one.
2. Glass installation:
Place the cut glass vertically in the aluminum frame to ensure a tight fit between the glass and the aluminum railing.
Use special fixture or glue to fix the glass on the railing to ensure the stability and safety of the glass.
Final Installation
1. Foundation base treatment:
Perform foundation base treatment at the installation location to ensure the ground is level and stable.
Pour or fix the foundation according to the design requirements to ensure the stability and safety of the railing.
2. Railing installation:
Fix the assembled aluminum glass railing on the foundation using expansion bolts or other fixing methods.
Adjust the level and verticality of the balustrade to ensure the flatness and aesthetics of the balustrade.
Through the detailed description of the above steps.
We can know the general process of manufacturing glass aluminum railing. However, it is important to note that complex glass railings will require more processing. This means that the above may not be all the manufacturing steps.
Hugh Aluminum is a manufacturer of Aluminium Railing. We design and manufacture all types of aluminum railing.
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