What is 80/20 Aluminum Extrusion? Strength, Applications and More

what is 80 20 aluminum extrusion

Experience the evolution of furniture construction with 80/20 Aluminum Extrusion. This modular framing system from 80/20, Inc. features T-shaped slots that unlock a range of design options. It combines strength and ease of assembly while remaining cost-effective. Let’s explore the potential of 80/20 Aluminum Extrusion.

What is 80/20 Aluminum Extrusion?

80/20 Aluminum Extrusion is a modular framing system from 80/20, Inc., recognized for its versatility and strength. It comprises aluminum frames made from 6105-T5 aluminum alloy, with a tensile strength of 35,000 lbs per square inch.

The T-shaped slots allow for easy assembly using fasteners. The name “80/20” comes from the manufacturer of the aluminum stock.

This system is lighter than steel, improving mobility and potentially reducing shipping costs. It is commonly used in furniture assembly due to its ease of use and durability.

Key Points

  • Modular Framing System: Developed by 80/20, Inc., known for its versatility and strength.
  • Material Composition: Constructed from 6105-T5 aluminum alloy with a tensile strength of 35,000 lbs per square inch.
  • T-Slot Design: Features T-shaped slots for straightforward assembly with fasteners.
  • Origin of Name: Named after the manufacturer of the aluminum stock.
  • Lightweight Advantage: Lighter than steel frames, making handling easier and potentially lowering shipping costs.
  • Common Applications: Frequently used in furniture assembly for its user-friendly design and durability.

By incorporating regular checks into the life of the furniture, you can maximize the benefits of the 80/20 Aluminum Extrusion system and have a reliable framing solution for your projects.


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What size is 80/20 aluminum?

80/20 aluminum is a type of extruded aluminum framing material commonly used in construction, manufacturing, and other industries.

The size of 80/20 aluminum varies based on the profile and dimensions needed for each project. It is available in a wide range of sizes, from small profiles around 1 inch by 1 inch to larger profiles several inches wide and tall. The selected size depends on the intended application and structural requirements.

  • Material Type: 80/20 aluminum is an extruded framing material used in various industries.
  • Origin of Name: The term “80/20” originates from 80/20 Inc., which popularized this extrusion.
  • Size Variability: Sizes vary based on specific project needs.
  • Range of Sizes: Available sizes range from approximately 1 inch by 1 inch to larger profiles several inches wide and tall.
  • Application Dependence: The chosen size is determined by the project’s application and structural requirements.

What is the Strength of 80/20 Aluminum?

The strength of 80/20 aluminum is defined by its twist specifications. The maximum allowable twist is 0.25 degrees per foot, with a total twist not exceeding 1.5 degrees over 20 feet.

For metric measurements, the twist should not exceed 0.25 degrees per 304 mm, and the overall twist over 6.1 m must remain under 1.5 degrees.

This aluminum, specifically the 6105-T5 alloy, has a tensile strength of 35,000 lbs per square inch, making it suitable for various industrial applications.

These specifications and material properties make 80/20 aluminum a reliable choice for projects requiring durability and structural integrity.

What is 80/20 Aluminum Used For?

80/20 aluminum is widely used for constructing various structures, including machine guards, robot arms, racing simulators, and workstations. This modular T-slot aluminum frame system is easy to assemble and customize, making it suitable for DIY projects and industrial applications.

The versatility of 80/20 aluminum stems from its strength, modularity, and ease of adjustment, making it a practical option that eliminates the need for welding.

  • Common Uses: 80/20 aluminum is ideal for building structures like machine guards, robot arms, racing simulators, and workstations.
  • Modular System: The T-slot design allows for straightforward assembly and customization.
  • Versatile Properties: Its strength, modularity, and adjustability make it suitable for both DIY projects and industrial applications.
  • No Welding Required: This feature enhances convenience and efficiency in construction.
  • Popular Choice: Known for its adaptability and ease of adjustment, 80/20 aluminum is favored across various industries.

With its combination of flexibility and durability, 80/20 aluminum extrusion is an excellent choice for a wide range of applications.

What is the Function of T-Slots?

T-slots provide an efficient method for building frames in various applications using modular frameworks. These aluminum extrusions are lightweight, durable, and corrosion-resistant, making them ideal for structural construction.

T-slots enable easy attachment of components through connectors like brackets, nuts, and linear bar connectors. They also facilitate mounting objects using preset nuts, square nuts, T-nuts, and slot profile reducers for panel insertion.

These features make T-slots versatile and effective for assembling frameworks with diverse materials and components.

With their flexibility and strength, T-slots are an excellent choice for creating sturdy and adaptable structures.

💡 Did You Know?

1. Extruded from an alloy called 6063-T5, 80/20 aluminum extrusion is known for its high tensile strength and excellent corrosion resistance.

2. The term “80/20” actually refers to the proportions of aluminum and other metals in the alloy, with aluminum making up 80% of the material.

3. 80/20 aluminum extrusion can be easily customized and assembled using a variety of connector options, allowing for versatility in creating structures such as frames, enclosures, and workstations.

4. Despite its lightweight nature, 80/20 aluminum extrusion is incredibly durable and can withstand heavy loads, making it a popular choice in industrial and commercial settings.

5. The process of extruding aluminum involves pushing a heated billet through a shaped die to create the desired cross-sectional shape, resulting in a precise and uniform product like 80/20 aluminum extrusion.

FAQ

Why do they call it 8020?

The company chose the name 8020 because of Pareto’s Law named after the Italian economist and sociologist Vilfredo Pareto. This principle states that 80% of results come from 20% of efforts.

By naming the company after this concept, 8020 is reminding us to focus on the 20% that generates 80% of the outcomes and therefore be more efficient and effective in our business strategies. It’s a reminder to prioritize our efforts and resources on the most impactful areas to achieve success.

How much weight can 80/20 aluminum hold?

The 80/20 aluminum extruded frames made from 6105-T5 aluminum alloy with 35,000 lbs tensile strength can hold a lot of weight. The design of the frames distributes the weight evenly so they can support a lot of weight without compromising the structure.

Because of the high tensile strength of 6105-T5 aluminum alloy 80/20 aluminum extruded frames can hold a lot of weight. With proper installation and support, they can support heavy loads that are well within the material’s capabilities so they’re a great choice for applications where strength and durability are important.

What’s the difference between 10 series and 15 series 8020?

The main difference between 10 series and 15 series 8020 extrusions is the size. 10 series extrusions are based on 1/2″ and 1″, with the center point 1/2″ from the edge and 1″ center to center. 15 series extrusions are based on 3/4″ and 1.5″, with the center point 3/4″ from the edge and 1.5″ center to center. These size differences give you design and application flexibility based on your needs.

What grade of aluminum is best for extrusion?

6063 is the top grade for extrusion due to its many properties. This is often called “Architectural Aluminum” and has strength, corrosion resistance, workability, and weldability. 6063 is well known for its versatility and reliability in the extrusion process and for applications where those properties are key.

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